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The
Engine System
The
internal combustion engine burns fuel within the cylinders and converts
the expanding force of the combustion or "explosion" into
rotary force used to propel the vehicle. There are several types
of internal combustion engines: two and four cycle reciprocating
piston engines, gas turbines, free piston, and rotary combustion
engines. The four cycle reciprocating engine has been refined to
such a degree that it has almost complete dominance in the automotive
field.
The
engine is the heart of the automobile. It converts fuel into the
energy that powers the automobile. To operate, it requires clean
air for the fuel, water for cooling, electricity (which it generates)
for igniting the fuel, and oil for lubrication. A battery and electric
starter get it going.
Charles
and Frank Duryea built the first American automobile in 1892. In
the winter of 1895/96 they produced 13 Duryeas, which became the
first horseless carriages regularly manufactured in the United States.
In
1900, at the first National Automobile Show in New York City, visitors
overwhelmingly chose the electric car. Most people thought the gasoline
engine would never last. One critic of the engine wrote that it
was noisy, unreliable, and elephantine; that it vibrated so violently
as to "loosen one's dentures." He went on to give the
opinion that the gasoline motor would never be a factor in America's
growing automobile industry. People were afraid that gasoline engines
would explode. Motorweek magazine referred to them as "explosives."
At the show, a bucket brigade was standing by every time an "explosive,"
was cranked. However, just three years later, at the same show,
the number of cars with four-stroke internal combustion gasoline
engines had risen sharply.
Each
"cylinder" of the typical car engine has a "piston"
which moves back and forth within the cylinder (this is called "reciprocating").
Each piston is connected to the "crankshaft" by means
of a link known as a "connecting rod".
Horsepower
Horsepower
is a unit of power for measuring the rate at which a device can
perform mechanical work. Its abbreviation is hp. One horsepower
was defined as the amount of power needed to lift 33,000 pounds
one foot in one minute.
Oil Weights
Oil
weight, or viscosity, refers to how thick or thin the oil Is. The
temperature requirements set for oil by the Society of Automotive
Engineers (SAE) is 0 degrees F (low) and 210 degrees F (high).
Oils
meeting the SAE's low temperature requirements have a "W"
after the viscosity rating (example: 10W), and oils that meet the
high ratings have no letter (example SAE 30). An oil is rated for
viscosity by heating it to a specified temperature, and then allowing
it to flow out of a specifically sized hole. Its viscosity rating
is determined by the length of time it takes to flow out of the
hole. If it flows quickly, it gets a low rating. If it flows slowly,
it gets a high rating.
Engines
need oil that is thin enough for cold starts, and thick enough when
the engine is hot. Since oil gets thinner when heated, and thicker
when cooled, most of us use what are called multi-grade, or multi-viscosity
oils. These oils meet SAE specifications for the low temperature
requirements of a light oil and the high temperature requirements
of a heavy oil. You will hear them referred to as multi-viscosity,
all-season and all-weather oils.
When
choosing oil, always follow the manufacturer's recommendation.
Gaskets
Gaskets
and seals are needed in your engine to make the machined joints
snug, and to prevent fluids and gasses (oil, gasoline, coolant,
fuel vapor, exhaust, etc.) from leaking.
The
cylinder head has to keep the water in the cooling system at the
same time as it contains the combustion pressure. Gaskets made of
steel, copper and asbestos are used between the cylinder head and
engine block. Because the engine expands and contracts with heating
and cooling, it is easy for joints to leak, so the gaskets have
to be soft and "springy" enough to adapt to expansion
and contraction. They also have to make up for any irregularities
in the connecting parts.
Four-stroke
Piston Cycle
In
1876, a German engineer named Dr. Otto produced an engine, that
worked, using the four-stroke, or Otto cycle. "Four-stroke"
refers to the number of piston strokes required to complete a cycle
(a cycle being a sequence of constantly repeated operations). It
takes two complete revolutions of the crankshaft to complete the
cycle.
The
first stroke is the intake stroke. The piston moves down the cylinder
and creates a partial vacuum in the cylinder. A mixture of air and
fuel is forced through the inlet valve into the cylinder by atmospheric
pressure, now greater than the pressure in the cylinder. During
this stroke, the exhaust valve stays closed.
The
second stroke is the compression stroke. The piston moves up in
the cylinder with both valves closed. The air and fuel mixture is
compressed and the pressure rises.
The
third stroke is the power stroke. Near the end of the compression
stroke, the air and fuel mixture is ignited by an electric spark
from the spark plug. The combustion that occurs causes a rise in
temperature and enough pressure to force the piston down again.
Finally,
on the fourth stroke, or exhaust stroke, the piston moves up again
and forces the burned gases out of the cylinder and into the exhaust
system. This cycle repeats itself the entire time the engine is
running.
Engine
Configurations
V-Type
Engines
The
V-type of engine has two rows of cylinders at (usually) a ninety
degree angle to each other. Its advantages are its short length,
the great rigidity of the block, its heavy crankshaft, and attractive
low profile (for a car with a low hood). This type of engine lends
itself to very high compression ratios without block distortion
under load, resistance to torsional vibration, and a shorter car
length without losing passenger room.
In
1914, Cadillac was the first company in the United States to use
a V-8 engine in its cars.
In-line
engines have the cylinders arranged, one after the other, in a straight
line. In a vertical position, the number of cylinders used is usually
either four or six, but three cylinder cars are becoming more common.
Rotary
Engine
The
rotary, or Wankel, engine has no piston, it uses rotors instead
(usually two). This engine is small, compact and has a curved, oblong
inner shape (known as an "epitrochoid" curve). Its central
rotor turns in one direction only, but it produces all four strokes
(intake, compression, power and exhaust) effectively.
Flat (Horizontal-Opposed)
Engines
A
horizontal-opposed engine is like a V-type engine that has been
flattened until both banks lie in a horizontal plane. It is ideal
for installations where vertical space is limited, because it has
a very low height.
Overhead
Camshaft (OHC)
Some
engines have the camshaft mounted above, or over, the cylinder head
instead of inside the block (OHC "overhead camshaft" engines).
This arrangement has the advantage of eliminating the added weight
of the rocker arms and push rods; this weight can sometimes make
the valves "float" when you are moving at high speeds.
The rocker arm setup is operated by the camshaft lobe rubbing directly
on the rocker. Stem to rocker clearance is maintained with a hydraulic
valve lash adjuster for "zero" clearance.
The
overhead camshaft is also something that we think of as a relatively
new development, but it's not. In 1898 the Wilkinson Motor Car Company
introduced the same feature on a car.
Double
Overhead Camshaft(DOHC)
The
double overhead cam shaft (DOHC) is the same as the overhead camshaft,
except that there are two camshafts instead of one.
Overhead
Valve (OHV)
In
an overhead valve (OHV) engine, the valves are mounted in the cylinder
head, above the combustion chamber. Usually this type of engine
has the camshaft mounted in the cylinder block, and the valves are
opened and closed by push rods.
Multivalve
Engines
All
engines have more than one valve; "multivalve" refers
to the fact that this type of engine has more than one exhaust or
intake valve per cylinder.
Timing
Timing
refers to the delivery of the ignition spark, or the opening and
closing of the engine valves, depending on the piston's position,
for the power stroke. The timing chain is driven by a sprocket on
the crankshaft and also drives the camshaft sprocket.
Vacuum
System (Importance of)
Engines
run on a vacuum system. A vacuum exists in an area where the pressure
is lower than the atmosphere outside of it. Reducing the pressure
inside of something causes suction. For example, when you drink
soda through a straw, the atmospheric pressure in the air pushes
down on your soda and pushes it up into your mouth. The same principal
applies to your engine. When the piston travels down in the cylinder
it lowers the atmospheric pressure in the cylinder and forms a vacuum.
This vacuum is used to draw in the air and fuel mixture for combustion.
The vacuum created in your engine not only pulls the fuel into the
combustion chamber, it also serves many other functions.
The
running engine causes the carburetor and the intake manifold to
produce "vacuum power," which is harnessed for the operation
of several other devices.
Vacuum
is used in the ignition-distributor vacuum-advance mechanism. At
part throttle, the vacuum causes the spark to give thinner mixtures
more time to burn.
The
positive crankcase ventilating system (PCV) uses
the vacuum to remove vapor and exhaust gases from the crankcase.
The
vapor recovery system uses the vacuum to trap fuel from the carburetor
float bowl and fuel tank in a canister. Starting the engine causes
the vacuum port in the canister to pull fresh air into the canister
to clean out the trapped fuel vapor.
Vacuum
from the intake manifold creates the heated air system that helps
to warm up your carburetor when it's cold.
The
EGR valve (exhaust-gas recirculation system) works, because of vacuum,
to reduce pollutants produced by the engine.
Many
air conditioning systems use the vacuum from the intake manifold
to open and close air-conditioner doors to produce the heated air
and cooled air required inside your vehicle.
Intake
manifold vacuum also is used for the braking effort in power brakes.
When you push the brake pedal down, a valve lets the vacuum into
one section of the power-brake unit. The atmospheric pressure moves
a piston or diaphragm to provide the braking action.
Rotary
Engine
One
alternative to conventional automobile power is the rotary (or Wankel)
engine. Although it is widely known that Felix Wankel built a rotary
engine in 1955, it is also a fact that Elwood Haynes made one in
1893!
Dispensing
with separate cylinders, pistons, valves and crankshaft, the rotary
engine applies power directly to the transmission. Its construction
allows it to provide the power of a conventional engine that is
twice its size and weight and that has twice as many parts. The
Wankel burns as much as 20%% more fuel than the conventional engine
and is potentially a high polluter, but its small size allows the
addition of emission-control parts more conveniently than does the
piston engine. The basic unit of the rotary engine is a large combustion
chamber in the form of a pinched oval (called an epitrochoid). Within
this chamber all four functions of a piston take place simultaneously
in the three pockets that are formed between the rotor and the chamber
wall. Just as the addition of cylinders increases the horsepower
of a piston-powered engine, so the addition of combustion chambers
increases the power of a rotary engine. Larger cars may eventually
use rotaries with three or four rotors.
Combustion
Chamber
The
combustion chamber is where the air-fuel mixture is burned. The
location of the combustion chamber is the area between the top of
the piston at what is known as TDC (top dead center) and the cylinder
head. TDC is the piston's position when it has reached the top of
the cylinder, and the center line of the connecting rod is parallel
to the cylinder walls.
The
two most commonly used types of combustion chamber are the hemispherical
and the wedge shape combustion chambers.
The
hemispherical type is so named because it resembles a hemisphere.
It is compact and allows high compression with a minimum of detonation.
The valves are placed on two planes, enabling the use of larger
valves. This improves "breathing" in the combustion chamber.
This type of chamber loses a little less heat than other types.
Because the hemispherical combustion chamber is so efficient, it
is often used, even though it costs more to produce.
The
wedge type combustion chamber resembles a wedge in shape. It is
part of the cylinder head. It is also very efficient, and more easily
and cheaply produced than the hemispherical type.
Intake
Stroke
The
first stroke is the intake stroke. The piston moves down the cylinder
and creates a partial vacuum in the cylinder. A mixture of air and
fuel is forced through the inlet valve into the cylinder by atmospheric
pressure, now greater than the pressure in the cylinder. During
this stroke, the exhaust valve stays closed.
Compression
Stroke
The
second stroke is the compression stroke. The piston moves up in
the cylinder with both valves closed. The air and fuel mixture is
compressed and the pressure rises.
Power Stroke
The
third stroke is the power stroke. Near the end of the compression
stroke, the air and fuel mixture is ignited by an electric spark
from the spark plug. The combustion that occurs causes a rise in
temperature and enough pressure to force the piston down again.
Exhaust
Stroke
On
the fourth stroke, or exhaust stroke, the piston moves up again
and forces the burned gases out of the cylinder and into the exhaust
system.
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